低VOCs免酒精微凝胶润版液配方研究
Study on the formula of alcohol-free low VOCs based microgel fountain solution
-
摘要: 以无毒化学成分1,2-丙二醇、甘油代替酒精和异丙醇,并添加一定量的自制微凝胶制备低挥发性有机物(VOCs)免酒精微凝胶润版液。通过表面张力测试,对表面活性剂种类和用量进行筛选和优化,确定适宜的表面活性剂为2,4,7,9-四甲基-5-癸炔-4,7-二醇聚氧乙烯醚(Surfynol 465),添加量为0.10%。通过配方优化设计,确定低VOCs免酒精微凝胶润版液最终配方为:1,2-丙二醇(10.00%)、甘油(8.00%)、磷酸氢二钠(3.00%)、柠檬酸钠(2.00%)、Surfynol 465(0.10%)、N-辛基吡咯烷酮(0.10%)、异噻唑啉酮(0.02%)、消泡剂(0.10%)、阿拉伯树胶(0.40%)、微凝胶(3.30%)、去离子水(余量)。与未添加微凝胶的免酒精润版液相比,免酒精微凝胶润版液的VOCs排放减排程度降低了17.6%。所得低VOCs免酒精微凝胶润版液与市售酒精润版液、市售免酒精润版液对比,性能基本一致,且符合润版液的印刷适性标准,满足环保印刷的需求。
-
关键词:
- 免酒精润版液 /
- 微凝胶 /
- VOCs /
- 1,2-丙二醇 /
- Surfynol 465
Abstract: 1,2-propanediol, glycerol were used instead of alcohol and isopropanol, and a certain amount of self-made microgel was added to prepare alcohol-free low volatile organic compounds (VOCs) based microgel fountain solution in this study. Through surface tension tests, the types and dosage of surfactants were screened and optimized, and the suitable surfactant was determined to be 2,4,7,9-tetramethyl-5-decyne-4,7-diol polyoxyethylene ether (Surfynol 465), with an addition of 0.10%. Through the optimization design of the formula, the final formula of alcohol-free low VOCs microgel fountain solution was determined as: 1,2-propanediol (10.00%), glycerol (8.00%), disodium hydrogen phosphate (3.00%), sodium citrate (2.00%), Surfynol 465 (0.10%), N-octylpyrrolidone (0.10%), isothiazolinone (0.02%), defoamer (0.10%), gum arabic (0.40%), micro gel (3.30%), deionized water (residual). Compared with the alcohol-free fountain solution with zero-added microgel, the VOCs emission of the alcohol free microgel solution reduces 17.6%. Compared to commercial alcohol-based fountain solution and commercial alcohol-free fountain solutions, the performance of the obtained alcohol-free microgel fountain solution was almost the same, which met the printing suitability standard of fountain solutions and the needs of environment-friendly printing.-
Key words:
- alcohol-free fountain solution /
- microgel /
- VOCs /
- 1,2-propanediol /
- Surfynol 465
-
-
[1]
印刷工业期刊编辑部.北京出版物印刷企业VOCs治理经验谈[J].印刷工业,2019,14(2):37-38.
-
[2]
刘云.北京新华印刷的VOCs减排与治理[J].印刷技术,2018(7):6-9.
-
[3]
SHEN W,HUTTON B,LIU F P.A new understanding on the mechanism of fountain solution in the prevention of ink transfer to the non-image area in conventional offset lithography[J]. Journal of Adhesion Science and Technology,2004,18(15/16):1861-1887.
-
[4]
上海数印网络科技有限公司.一种环保型免酒精润版液:201610945633.9[P].2017-04-19.
-
[5]
张杭林,祝攀旗,祝卫军,等.免酒精润版液更换使用体验[J].印刷技术,2020(12):6.
-
[6]
李伯洋.润版液与净化磁化水结合使用效果探讨[J].印刷技术2022(3):22-23.
-
[7]
吴兆阳,李冰,刘延安.TD-G Plus型免处理版对四种环保型润版液的适应性[J].印刷工业.2021(3):67-69.
-
[8]
周广亮.我对免酒精润版液的几点认识[J].印刷技术,2016(21):24-25.
-
[9]
程晖,李予,陶瑞宇.为绿色印刷耗材算笔明白账[J].印刷技术,2013(1):23-28.
-
[10]
丁世华.立德公司举行免酒精润版液推介会[J].印刷杂志,2015(8):68.
-
[11]
上海申集印刷器材有限公司.展出系列全免酒精润版液[J].印刷技术,2014(21):90.
-
[12]
上海日田印刷材料有限公司.无醇润版液的未来[J].印刷工业,2013,8(7):91.
-
[13]
王兴.1,2-丙二醇润版液的制备与研究[D].西安:陕西科技大学,2016.
-
[14]
艾海荣.表面活性剂润版液动态表面张力变化规律[J].宜春学院学报,2014,36(6):29-31.
-
[15]
艾海荣.二元复配非离子表面活性剂润版液的配方探讨[J].安阳工学院学报,2013,12(7):20-22
,27. -
[16]
李莲芳,王为民,周意义,等.免酒精润版液表面活性剂的优化选择[C]//中国印刷与包装学术会议.第四届中国印刷与包装学术会议论文摘要集:2015年卷.北京:国家图书馆出版社,2015:213.
-
[17]
张建青.硅表面活性剂润版液的研究和配制[D].郑州:中国人民解放军信息工程大学,2002.
-
[18]
何国贸.一种无醇润版液:202110928962.3[P].2021-08-13.
-
[19]
罗伟文.一种印铁专用免酒精润版液及其制备方法:202110915506.5[P]. 2021-08-10.
-
[20]
周克毅.零VOC胶印无醇润版液:202110884189.5[P].2021-08-03.
-
[21]
管晨光.一种无酒精润版液及其制作方法:202110674820.9[P].2021-06-18.
-
[22]
梁勇军,苏小燕.一种免酒精印刷润版液及其制备方法:202110778393.9[P].2021-07-09.
-
[23]
MUSSELMAN S W,CHANDER S.Welting and adsorption of acetylenic diol based nonionic surfactants on heterogeneous surfaces[J].Colloids and Surfaces A (Physicochemical and Engineering Aspects), 2002, 206(2):497-513.
-
[24]
LASSILA K R.Acetylenic dido ethylene oxide/propylene oxide adducts and processes for their manufacture:US 07348300B2[P].2008-03-25.
-
[25]
GALGOCI E C,CHAN S Y,YACOUB K.Innovative gemini-type molecular defoamer technology for improved coating aesthetics[J].JCT Research,2006,3(1):77-85.
-
[26]
刘瑞雪,马丽,韩琳,等.一种基于Laponite RD的pH响应性复合微凝胶及其制备方法:201710119214.4[P]. 2019-05-03.
-
[27]
国家市场监督管理总局,国家标准化管理委员会.清洗剂挥发性有机化合物含量限值:GB 38508-2020[S].北京:中国标准出版社,2020.
-
[28]
冯瑞乾.印刷原理与工艺[M].北京:印刷工业出版社,1999.
-
[1]
计量
- PDF下载量: 18
- 文章访问数: 997
- 引证文献数: 0