针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响

郭华诚; 胡仙妹; 高尊华; 李金周; 王红霞

doi:10.12187/2024.02.016

CN 41-1437/TS ISSN 2096-1553

郭华诚 , 胡仙妹 , 高尊华 , 李金周 , 王红霞

郭华诚, 胡仙妹, 高尊华, 等. 针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响[J]. 轻工学报, 2024, 39(2): 122-126. doi: 10.12187/2024.02.016

引用本文: 郭华诚, 胡仙妹, 高尊华, 等. 针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响[J]. 轻工学报, 2024, 39(2): 122-126. doi: 10.12187/2024.02.016

GUO Huacheng, HU Xianmei, GAO Zunhua, et al. Influences of the pin-roll tobacco structure control equipment parameters on the rolling quality of slim cigarette[J]. Journal of Light Industry, 2024, 39(2): 122-126. doi: 10.12187/2024.02.016

Citation: GUO Huacheng, HU Xianmei, GAO Zunhua, et al. Influences of the pin-roll tobacco structure control equipment parameters on the rolling quality of slim cigarette[J]. Journal of Light Industry, 2024, 39(2): 122-126. doi: 10.12187/2024.02.016

针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响

1. 河南中烟工业有限责任公司, 河南郑州 450016;
2. 郑州轻工业大学食品与生物工程学院, 河南郑州 450001

作者简介: 郭华诚(1980-),男,河南省周口市人,河南中烟工业有限责任公司工程师,主要研究方向为卷烟工艺。E-mail:517389082@qq.com;

基金项目: 河南中烟工业有限责任公司科技项目(ZW201905)
国家烟草总公司重点研发项目(110202102020)
中图分类号: TS452

Influences of the pin-roll tobacco structure control equipment parameters on the rolling quality of slim cigarette

1. China Tobacco Henan Industrial Co., Ltd., Zhengzhou 450016, China;
2. College of Food and Bioengineering, Zhengzhou University of Light Industry, Zhengzhou 450001, China
Received Date: 2023-04-19
Accepted Date: 2023-07-07

CLC number: TS452

摘要: 以单支质量标准差、吸阻标准差、总通风率标准差、端部落丝量、含末率等为指标,选取选丝针辊电机频率、断丝针辊电机频率和选丝针辊间距3个参数设计正交试验,研究针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响。结果表明:选丝针辊电机频率是影响细支烟单支质量和总通风率标准差的关键因素,断丝针辊电机频率是影响吸阻标准差和端部落丝量的关键因素,选丝针辊间距是影响含末率的关键因素;调控设备最优参数为选丝针辊电机频率33 Hz、断丝针辊电机频率45 Hz、选丝针辊间距45 mm;调控后烟丝长丝率降低了14.39 %、中丝、短丝率增加了26.01 %和20.09 %,碎丝率变化较小。卷制后细支烟物理指标无显著变化,但单支质量、吸阻、总通风率等标准差均下降30 %以上,端部落丝量、含末率分别降低了61.79 %和36.42 %,细支烟卷制稳定性明显提高。
- 烟丝结构 /
- 针辊式烟丝结构调控设备 /
- 电机频率 /
- 针辊间距 /
- 细支烟 /
- 卷制品质
Abstract: Using single quality standard deviation, suction resistance standard deviation, total ventilation rate standard deviation, end thread amount, and end content as indicators, an orthogonal experiment was designed with three parameters:wire selection needle roller motor frequency, wire breakage needle roller motor frequency, and wire selection needle roller spacing, to study the effect of parameter changes in pin-roll tobacco structure control equipment on the rolling quality of fine cigarette production. The results showed that the frequency of the wire selection needle roller motor was a key factor affecting the standard deviation of the total ventilation rate and single cigarette weight; the frequency of the wire breakage needle roller motor was a key factor affecting the standard deviation of suction resistance and the amount of wire at the end; the distance between the wire selection needle rollers was a key factor affecting the end content. The optimal parameters for regulating the equipment were the frequency of the wire selection needle roller motor at 33 Hz, the frequency of the wire breakage needle roller motor at 45 Hz, and the spacing between the wire selection needle rollers at 45 mm. After regulation, the long cut tobacco rate decreased by 14.39 %, while the medium and short cut tobacco rates increased by 26.01 % and 20.09 %, with little change in the broken tobacco rate. After rolling, there was no significant change in the physical indicators of fine cigarettes, but the standard deviation of single cigarette quality, suction resistance, and total ventilation rate decreased by more than 30 %. The end tobacco content and end tobacco content decreased by 61.79 % and 36.42 %, respectively. The stability of fine cigarette rolling was efficiently improved.
- cut tobacco structure /
- pin-roll tobacco structure control equipment /
- motor frequency /
- needle roller spacing /
- slim cigarette /
- rolling quality
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郭华诚, 胡仙妹, 高尊华, 等. 针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响[J]. 轻工学报, 2024, 39(2): 122-126. doi: 10.12187/2024.02.016

引用本文: 郭华诚, 胡仙妹, 高尊华, 等. 针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响[J]. 轻工学报, 2024, 39(2): 122-126. doi: 10.12187/2024.02.016

针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响

作者简介:郭华诚(1980-),男,河南省周口市人,河南中烟工业有限责任公司工程师,主要研究方向为卷烟工艺。E-mail:517389082@qq.com

1. 河南中烟工业有限责任公司, 河南郑州 450016;
2. 郑州轻工业大学食品与生物工程学院, 河南郑州 450001

收稿日期: 2023-04-19
录用日期: 2023-07-07

基金项目: 河南中烟工业有限责任公司科技项目(ZW201905)国家烟草总公司重点研发项目(110202102020)

关键词:

摘要: 以单支质量标准差、吸阻标准差、总通风率标准差、端部落丝量、含末率等为指标,选取选丝针辊电机频率、断丝针辊电机频率和选丝针辊间距3个参数设计正交试验,研究针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响。结果表明:选丝针辊电机频率是影响细支烟单支质量和总通风率标准差的关键因素,断丝针辊电机频率是影响吸阻标准差和端部落丝量的关键因素,选丝针辊间距是影响含末率的关键因素;调控设备最优参数为选丝针辊电机频率33 Hz、断丝针辊电机频率45 Hz、选丝针辊间距45 mm;调控后烟丝长丝率降低了14.39 %、中丝、短丝率增加了26.01 %和20.09 %,碎丝率变化较小。卷制后细支烟物理指标无显著变化,但单支质量、吸阻、总通风率等标准差均下降30 %以上,端部落丝量、含末率分别降低了61.79 %和36.42 %,细支烟卷制稳定性明显提高。

English Abstract

Influences of the pin-roll tobacco structure control equipment parameters on the rolling quality of slim cigarette

1. China Tobacco Henan Industrial Co., Ltd., Zhengzhou 450016, China;
2. College of Food and Bioengineering, Zhengzhou University of Light Industry, Zhengzhou 450001, China

Received Date: 2023-04-19
Accepted Date: 2023-07-07

Abstract: Using single quality standard deviation, suction resistance standard deviation, total ventilation rate standard deviation, end thread amount, and end content as indicators, an orthogonal experiment was designed with three parameters:wire selection needle roller motor frequency, wire breakage needle roller motor frequency, and wire selection needle roller spacing, to study the effect of parameter changes in pin-roll tobacco structure control equipment on the rolling quality of fine cigarette production. The results showed that the frequency of the wire selection needle roller motor was a key factor affecting the standard deviation of the total ventilation rate and single cigarette weight; the frequency of the wire breakage needle roller motor was a key factor affecting the standard deviation of suction resistance and the amount of wire at the end; the distance between the wire selection needle rollers was a key factor affecting the end content. The optimal parameters for regulating the equipment were the frequency of the wire selection needle roller motor at 33 Hz, the frequency of the wire breakage needle roller motor at 45 Hz, and the spacing between the wire selection needle rollers at 45 mm. After regulation, the long cut tobacco rate decreased by 14.39 %, while the medium and short cut tobacco rates increased by 26.01 % and 20.09 %, with little change in the broken tobacco rate. After rolling, there was no significant change in the physical indicators of fine cigarettes, but the standard deviation of single cigarette quality, suction resistance, and total ventilation rate decreased by more than 30 %. The end tobacco content and end tobacco content decreased by 61.79 % and 36.42 %, respectively. The stability of fine cigarette rolling was efficiently improved.

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