卷烟制造过程梗签分离工艺及装备研究进展

唐习书; 田德兴; 方瑞萍; 普云伟; 杨露; 王仕宏; 马加平; 资文华

doi:10.12187/2024.04.014

August 2024

Article Contents

TANG Xishu, TIAN Dexing, FANG Ruiping, et al. Research progress on stem sliver separation process and equipment in cigarette manufacturing[J]. Journal of Light Industry, 2024, 39(4): 109-117. doi: 10.12187/2024.04.014

Citation: TANG Xishu, TIAN Dexing, FANG Ruiping, et al. Research progress on stem sliver separation process and equipment in cigarette manufacturing[J]. Journal of Light Industry, 2024, 39(4): 109-117. doi: 10.12187/2024.04.014 shu

Research progress on stem sliver separation process and equipment in cigarette manufacturing

1. Huize Cigarette Factory, Hongyun Honghe Tobacco (Group) Co., Ltd., Qujing 654200, China;
2. College of Energy and Environmental Science, Yunnan Normal University, Kunming 650500, China

Received Date: 2023-10-25
Accepted Date: 2023-11-29
Available Online: 2024-08-15

Abstract

Regarding to the problem that excessive stem sliver in cigarettes could damage their physical properties and affect the smoking sensation, the separation technology and equipment for stem silver removing in the cigarette manufacturing process were reviewed in this study. It was summarized that the separation of stem sliver was concentrated in two key stages including cut tobacco making and cigarette packaging. The main technologies for stem sliver separation including air separation, vibrating screen, and composite processes. Among them, air separation was the main process. The separation efficiency could be improved through equipment improvement and parameter optimization. However, the balance between tobacco loss and purity still faced challenges. The vibrating screen was easily affected by the shortcomings of screen blocking and cleaning, but the composite process combining it with air separation were gradually receiving attention. The composite process of stem sliver separation combined optical identification selection and air separation had showed more accurate and intelligent separation solutions for the cigarette industry, but it was not been widely applied in actual production lines. In the future, the research and development of air separation technology can be strengthened, and it can be deeply and systematically integrated with vibration screen, light identification separation and other technologies. These will achieve the balanced development of cigarette product quality and material consumption.
- stem sliver separation,
- equipment,
- air selection,
- vibrating screen,
- optical recognition selection
References
1. [1]
  王宗英,史建新,王永红,等.切丝宽度对中支卷烟烟丝结构、烟支理化指标及感官质量的影响[J].烟草科技,2020,53(1):81-88.
2. [2]
  祁林,范兴,唐习书,等.两段式烘丝控制模式对中支卷烟烟丝理化特性及感官质量的影响[J].烟草科技,2022,55(3):88-97.
3. [3]
  唐军,何邦华,温亚东,等.国内细支卷烟加工工艺与加工装备研究进展[J].轻工学报,2020,35(6):41-49.
4. [4]
  卢幼祥,叶浩,邵名伟,等.切丝宽度对细支卷烟质量影响分析[J].湖南文理学院学报(自然科学版),2023,35(1):53-57
  ,88.
5. [5]
  唐军,何邦华,易斌,等.国内卷烟加工过程烟草异物除杂技术研究进展[J].轻工学报,2022,37(2):94-101.
6. [6]
  邵名伟,周良民,卢幼祥,等.打叶去梗叶片纯净度提升工艺参数的调整与优化[J].安徽农学通报,2017,23(17):125-126
  ,131.
7. [7]
  罗海燕,方文青,杨林波,等.叶中含梗率与相关打叶质量指标的关系[J].烟草科技,2005,38(7):11-13.
8. [8]
  江威,张国智,冯志斌,等.利用烟丝含签率检测仪研究加工工艺对烟支含签率的影响[J].食品与机械,2014,30(5):161-166
  ,228.
9. [9]
  王胜枝,任志立,蔡培良,等.卷烟机梗签二次分离装置结构参数的研究[J].价值工程,2018,37(28):177-179.
10. [10]
  徐大勇,邓国栋,刘朝贤,等.烟支刺破梗签粒度分析[J].中国烟草学报,2021,27(1):37-42.
11. [11]
  曾静,李斌,冯志斌,等.卷烟机剔除梗签物中含丝量的检测[J].烟草科技,2012,45(8):5-7
  ,11.
12. [12]
  彭永刚,刘德凯,杨华伦,等.降低卷烟机剔除梗签中含丝量[J].齐鲁工业大学学报(自然科学版),2015,29(1):50-55.
13. [13]
  国家烟草专卖局.卷烟工艺规范[M].北京:中国轻工业出版社,2016.
14. [14]
  关丽芬.卷烟烟丝纯度影响因素分析[J].安徽农学通报,2018,24(6):161-163.
15. [15]
  杨耀伟,高尊华,李金学.叶丝就地风选工艺技术研究[J].安徽农学通报,2013,19(S1):114-115.
16. [16]
  王宇,程德强,胡九宇,等.叶丝就地风选机参数对卷烟综合质量影响的研究[J].新型工业化,2021,11(2):77-78
  ,83.
17. [17]
  赵淑华,朱建新.烟梗风选自动除麻系统的研制[J].中国设备工程,2016(1):66-68.
18. [18]
  邓宏博.就地风选机温湿度控制技术研究[J].山东工业技术,2016(11):229.
19. [19]
  丁伟,李斌,于川芳.烟丝在水平管气力输送过程中起动速度研究[J].烟草科技,2009,42(4):9-13.
20. [20]
  姚光明,刘朝贤,尤长虹,等.FX型就地风选器在制丝线上的应用试验[J].烟草科技,2003,36(8):3-5.
21. [21]
  李春光,孙觅,刘强,等.叶丝风选工艺实用性评价[J].烟草科技,2010,43(3):5-7.
22. [22]
  李世勇.柔性风选工艺技术研究及应用[R].郑州:河南新郑烟草,2006.
23. [23]
  何邦华,夏非,彭开宝,等.VAS流化床对叶丝质量的影响[J].烟草科技,2013,46(9):14-16
  ,26.
24. [24]
  易浩,黄振军,陈刚,等.取消制叶丝工序中VAS的可行性[J].烟草科技,2005,38(10):22-24.
25. [25]
  解广雷,陈忠华,张辉,等.一种两级风选一体机的应用[J].科技创新导报,2017,14(6):106,108.
26. [26]
  魏步建,周跃飞.烟支含签率的影响因素探讨[J].郑州轻工业学院学报(自然科学版),2002,17(1):18-20.
27. [27]
  王胜枝,肖伟忠,蔡培良,等.卷烟生产中梗签二次分离装置的设计[J].机械制造,2018,56(11):64-66
  ,70.
28. [28]
  吴磊,胡天群,康瑛,等.烟丝气力输送风洞试验[J].烟草科技,2009,42(1):18-21.
29. [29]
  BAHELAH R,DIFRANZA J R,FOUAD F M,et al.Early symptoms of nicotine dependence among adolescent waterpipe smokers[J].Tobacco Control,2016,25(2):127-134.
30. [30]
  BOLD K W,SUSSMAN S,O’MALLEY S S,et al.Measuring E-cigarette dependence:Initial guidance[J].Addictive Behaviors,2018,79:213-218.
31. [31]
  潘恒乐,王俊,陈锴,等.ZJ116B型卷接机组梗签二次分选装置的改进设计[J].烟草科技,2020,53(12):83-88.
32. [32]
  姚佳,张华富,邓光华.PROTOS2-2卷接机组梗丝分离系统分析与改进[C]//云南省烟草学会2014年学术年会优秀论文集.云南省烟草学会,昆明:[出版者不详],2015:38-46.
33. [33]
  郭景会,陈迎春.关于降低卷烟机剔除梗中烟丝含量的研究[J].黑龙江科技信息,2012(14):49.
34. [34]
  张崟.FX型叶丝风选设备控制系统的优化设计分析[J].粘接,2021,45(2):146-148.
35. [35]
  郑俊立,王根旺,宋克强,等.柔性风选对卷烟质量的影响[J].中国高新技术企业,2013(1):68-69.
36. [36]
  赵序勇,王瑞.叶丝就地风选风速对叶丝质量稳定性的研究与优化[J].科技创新导报,2018,15(34):82-85.
37. [37]
  袁海霞,郑茜,张胜华,等.适应细支卷烟加工特性的柔性风选系统优化设计[J].食品与机械,2019,35(9):122-126.
38. [38]
  康金岭,韦小玲,王建生,等.柔性风选机关键工艺参数优化[J].食品与机械,2017,33(7):100-103.
39. [39]
  陈勇进.基于正交试验法的柔性风选机参数优化研究[J].海峡科学,2022(7):93-96.
40. [40]
  张皓天,李浙昆,蔡培良,等.外置式卷接机组梗签分离装置的设计[J].烟草科技,2018,51(10):97-103.
41. [41]
  徐敏,章敏,孙科雷,等.S400型残烟机烟丝回用工艺的优化与应用[J].烟草科技,2023,56(1):99-104
  ,112.
42. [42]
  柏世绣,付保,张东甫.ZJ17卷接机组二次风选漂浮室的改进[J].烟草科技,2012,45(8):26-28.
43. [43]
  龚道平.ZJ17卷接机组供丝系统设计参数分析及改进[J].烟草科技,2014,47(10):24-27.
44. [44]
  刘澜波,韩艳军,陈恩,等.PROTOS70卷接机组烟梗打散型漂浮室的设计[J].烟草科技,2016,49(5):90-93.
45. [45]
  李荣,杨力,石涛,等.VAS冷床烟丝回收装置的改进[J].烟草科技,2021,54(8):95-99
  ,112.
46. [46]
  李博宇,范兴,乔俊峰,等.数值模拟在烟草领域中的应用与展望[J].烟草科技,2022,55(4):89-100.
47. [47]
  黄英,张涛,居桂林,等.滚筒式叶丝回潮机的优化试验研究[J].科学技术创新,2021(22):161-162.
48. [48]
  ZHANG T N,WAN Z,LU Y J.Particle convective heat transfer near the wall in a supercritical water fluidized bed by single particle model coupled with CFD-DEM[J].Particuology,2023,73:47-58.
49. [49]
  ZHANG X B,LUO Z H.Bubble size modeling approach for the simulation of bubble columns[J].Chinese Journal of Chemical Engineering, 2023,53:194-200.
50. [50]
  李荣,王甫,李城云.柔性喂丝机均分盘CFD分析和优化设计[J].烟草科技,2020,53(10):108-112.
51. [51]
  任志立,李浙昆,王胜枝,等.ZJ17卷烟机悬浮腔外形及内部挡块的设计优化:基于梗签分离效果的研究[J].中国烟草学报,2019,25(4):36-41
  ,49.
52. [52]
  张鸿强,吴晓刚,潘佳月.基于FLUENT的梗签二次风选装置的设计与应用[J].甘肃科技,2020,36(23):9-11.
53. [53]
  李贝贝,戴石良,谢海.梗签分离腔体内气固两相流数值模拟研究[J].建筑热能通风空调,2022,41(2):97-100.
54. [54]
  卢淦.梗签剔除中梗丝分离装置的研究[D].衡阳:南华大学,2015.
55. [55]
  张皓天.梗签二次分离装置内气固两相流的数值模拟研究及结构设计[D].昆明:昆明理工大学,2019.
56. [56]
  许建勇,陶智麟,杨志雄,等.卷烟机剔除梗签物中烟丝在线分离回用装置的设计与应用[J].成组技术与生产现代化,2015,32(2):56-60.
57. [57]
  焦红光,布占文,赵继芬,等.筛分技术的研究现状及发展趋势[J].煤矿机械,2006,27(10):8-10.
58. [58]
  任亚琳.双质体高频振动筛动力学分析及参数优化[D].秦皇岛:燕山大学,2018.
59. [59]
  谭兆衡.国内筛分设备的现状和展望[J].矿山机械,2004,32(1):34-37.
60. [60]
  王献友,黄文勇,李瑞东,等.闭式五面筛滚烟梗分选机长梗筛分性能试验研究[J].山东工业技术,2016(1):8,10.
61. [61]
  安徽中烟机械有限公司.鼠笼式烟梗筛分机:201020682587.6[P].2011-11-9.
62. [62]
  陆俊平,徐雯熙,杨小雨,等.烟草工业新型短梗、细梗筛分设备的研究[J].现代农机,2019(1):50-52.
63. [63]
  LI Z K,XU Y K,LI G,et al.Research on the key technology to guarantee the quantity of tobacco production for removing dust by the vibration screen[J].Applied Mechanics and Materials,2014,536/537:1650-1653.
64. [64]
  NATORA K.A system for removal of impurities from shredded tobacco recovered from defective cigarette:EP2084977[P].2012-06-20.
65. [65]
  韩喜庆,贾涛,张志坚.烟拐剔除筛的改进及烟梗分选筛清理装置的设计[J].烟草科技,2005,38(11):12-13
  ,15.
66. [66]
  朱忠,李春光,王海滨,等.烟草混丝加香前振动筛分机的技术改进设计与试验[J].安徽农业科学,2012,40(2):1166-1168.
67. [67]
  唐允,张爱忠,郭永,等.一种新型旋转式烟拐剔除机[J].科技创新导报,2011,8(23):2-3.
68. [68]
  郑红艳,赵剑,邹泉,等.异形筛网烟梗筛分机的设计与应用[J].机械制造,2020,58(1):9-12.
69. [69]
  黄浩,谢晋,苏诏,等.二次分选对云南烟叶等级质量和均质化复烤加工的影响[J].安徽农业科学,2022,50(6):157-160.
70. [70]
  金彩洪,李勇,张文平,等.残次品卷烟无损伤回收烟丝技术的研究与实践[J].中国设备工程,2022(9):12-15.
71. [71]
  毕可健,黄建军.自衡振动与风选联合装置在烟草薄片生产中的应用[J].中国设备管理,1997(11):20.
72. [72]
  杨露,田德兴,刘兵,等.基于精细化加工的卷烟叶丝回收装置优化研究[J].今日制造与升级,2022(7):142-144.
73. [73]
  张鑫,李哲,翟天一,等.一种基于图像识别与文字识别技术的自动化测试架构[J].电力信息与通信技术,2022,20(11):74-83.
74. [74]
  张焕家,吴敬华,刘志旺,等.梗拐剔除系统的设计应用[J].轻工科技,2020,36(2):47-49.
75. [75]
  陆俊平,杨小雨,袁玉通,等.打叶复烤中梗拐剔除设备的研究[J].现代工业经济和信息化,2018,8(14):18-20
  ,23.
76. [76]
  李海杰.基于机器视觉的烟草异物检测和烟叶分类分级方法研究[D].南京:南京航空航天大学,2016.
77. [77]
  刘迪清.基于机器视觉的杂物识别的关键技术研究与应用[D].南京:南京航空航天大学,2012.
78. [78]
  李阳萱.烟草异物图像检测技术研究及仿真[D].绵阳:西南科技大学,2018.
79. [79]
  邓辉,文靖.风选与光选结合除杂模式在打叶复烤线的应用[J].化纤与纺织技术,2022,51(6):51-53.
80. [80]
  沈文超.基于颜色模型的烟草异物识别算法研究[D].南京:南京航空航天大学,2018.
81. [81]
  尚伟.自动视觉检测系统相关算法及应用研究[D].济南:山东大学,2013.
82. [82]
  陶发展,杨栋,洪伟龄,等.基于高光谱成像的烟丝中梗签分类识别研究[J].河南科技大学学报(自然科学版),2024,45(3):32-42.
Proportional views

Get Citation

PDF

XML

Article Metrics

Article views(887) PDF downloads(11) Cited by()

Ralated

通讯作者: 陈斌, bchen63@163.com

1.
沈阳化工大学材料科学与工程学院沈阳 110142

Research progress on stem sliver separation process and equipment in cigarette manufacturing

Abstract

References

Proportional views

Article Metrics

Ralated

Proportional views

通讯作者: 陈斌, bchen63@163.com