喷胶式接装机滤嘴通风面积稳定性影响因素分析
Analysis of factors affecting the stability of the filter ventilation area of spraying glue-splicing machine
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摘要: 为提高喷胶式接装机滤嘴通风率稳定性控制水平,以喷胶压力、搓接温度为变量,采用方差分析、回归分析等方法对通风区域(无胶区)面积稳定性的影响因素进行研究.结果表明:喷胶压力会影响接装胶施胶量,进而影响滤嘴通风区域总面积和滤嘴通风率,其最佳控制范围为1000~1200 hPa;搓接温度会影响滤棒搭口胶熔化、扩散程度,进而影响无胶区有效通风面积和滤嘴通风率;无胶区有效面积在相同机型不同机台间存在差异性,是导致机台间滤嘴通风率波动的重要因素之一,控制机台间喷胶压力与搓接温度的一致性有利于保证有效通风面积和滤嘴通风率的稳定性.Abstract: In order to improve the stability control level of the filter ventilation rate of the spraying glue-splicing machine,the factors affecting the stability of the ventilation area (no-glue area) were studied by using variance analysis,regression analysis and other methods,with the spraying glue pressure and the splicing temperature as variables.The results showed that the spraying glue pressure would affect the amount of tipping glue and the total area of ventilation area and ventilation rate,the best control range was 1000~1200 hPa.The splicing temperature would affect the degree of melting and diffusion of the filter rod glue and further the effective ventilation area (no-glue area) and ventilation rate.There existed differences between the effective ventilation area(no-glue area) and different machine of the same model,which was one of the most important factors causing the fluctuation of filter ventilation rate between machines.The consistency of the spraying glue pressure and the splicing temperature between the machines would be beneficial for the ensurance of the effective ventilation area and the stability of the filter ventilation rate.
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