卷接机组搓板自动清洁装置的优化
The optimization of rolling plate auto-cleaning equipment on cigarette maker
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摘要: 为解决卷接机组搓板表面难以清洁干净的问题,基于无杆气缸驱动技术,设计了一种新的搓板自动清洁装置.该装置由铜刷、无杆气缸、工业相机、光源、吹气块、吹气杆等组成,利用无杆气缸驱动铜刷清洁搓板上的纸片、胶垢等异物,并通过工业相机实现搓板清洁度的智能检测.将该搓板自动清洁装置应用于ZJ116A型卷接机组进行测试,结果表明:改进后卷接机组的搓板堵塞次数由5.1次/日降至2.5次/日,人工清洁次数也由4.03次/日降至1.00次/日,该搓板自动清洁装置可有效提高卷接机组作业率.Abstract: A new rolling plate auto-cleaning equipment was designed based on the technology of rodless cylinder, to solve the problem that the rolling plate's surface of cigarette maker was difficult to clean. The device consists of copper brush, rodless cylinder, industrial camera, light source, blowing block and blowing rod, etc. It used the copper brush driven by the rodless cylinder to clean the paper, glue and other foreign matters on the rolling plate, and used the industrial camera to realize the intelligent detection of rolling plate cleanliness. The rolling plate auto-cleaning equipment was applied to ZJ116A cigarette maker for testing. The results showed that the rolling plate jam of the improved cigarette maker was 2.6 times per day less than that before the improvement decreased from 5.1 times/day to 2.5 times/day, the number of manual cleaning is also reduced by 3.03 times per dayalso decreased from 4.03 times/day to 1 times/day. The rolling plate auto-cleaning equipment could effectively improve the operation rate of the cigarette maker.
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