响应面分析法优化洗梗水温合格率的应用研究

张常记; 李刚; 蒲辉艳; 杨中; 袁丹宇; 候萱

doi:10.3969/j.issn.2095-476X.2015.3/4.013

CN 41-1437/TS ISSN 2096-1553

响应面分析法优化洗梗水温合格率的应用研究

张常记 , 李刚 , 蒲辉艳 , 杨中 , 袁丹宇 , 候萱

张常记, 李刚, 蒲辉艳, 等. 响应面分析法优化洗梗水温合格率的应用研究[J]. 轻工学报, 2015, 30(3-4): 57-63. doi: 10.3969/j.issn.2095-476X.2015.3/4.013

引用本文: 张常记, 李刚, 蒲辉艳, 等. 响应面分析法优化洗梗水温合格率的应用研究[J]. 轻工学报, 2015, 30(3-4): 57-63. doi: 10.3969/j.issn.2095-476X.2015.3/4.013

ZHANG Chang-ji, LI Gang, PU Hui-yan, et al. The application research on the qualification rate of the stem washing temperature by response surface methodology optimization[J]. Journal of Light Industry, 2015, 30(3-4): 57-63. doi: 10.3969/j.issn.2095-476X.2015.3/4.013

Citation: ZHANG Chang-ji, LI Gang, PU Hui-yan, et al. The application research on the qualification rate of the stem washing temperature by response surface methodology optimization[J]. Journal of Light Industry, 2015, 30(3-4): 57-63. doi: 10.3969/j.issn.2095-476X.2015.3/4.013

响应面分析法优化洗梗水温合格率的应用研究

四川烟草工业有限责任公司什邡分厂, 四川什邡 648400
中图分类号: TS43;TS452

The application research on the qualification rate of the stem washing temperature by response surface methodology optimization

Shifang Cigarette Factory, Sichuan Tobacco Industrial Co., Ltd., Shifang 648400, China
Received Date: 2014-09-22
Available Online: 2015-09-15
CLC number: TS43;TS452

摘要: 以洗梗水温的合格率为评价指标,通过单因素试验、运用响应面和绝对差值分析法,考察了液位计安装位置、液位计高低检测位置、补偿蒸汽阀门开启和关闭点对洗梗水温合格率的影响.结果表明:液位计的安装位置为34 cm,低位检测位置为28 cm,高位检测位置为38 cm时,洗梗水温合格率的最大预测值为94.996%.当水温<47.5℃时,补偿蒸汽阀门开度为100%;随着水温的增加逐渐减少补偿蒸汽阀门开度,当水温>52.5℃时,关闭补偿蒸汽阀门.经对液位检测程序和补偿蒸汽阀门开启和关闭程序优化,YSG-8AF型洗梗机PID控制程序实现了加水和增温的自动控制,洗梗水温合格率从79.85%提高到99.92%.
- 洗梗水温 /
- 补偿蒸汽阀门开度 /
- 响应面分析法 /
- 绝对差值分析法
Abstract: Through the single factor test,the response surface methodology and the absolute difference analysis method, the effect of the factors such as mounting position of the liquid level meter,the high and low level detection position of the liquid level meter,the compensation steam valve opening and closing point were investigated based on the comprehensive evaluation which were guided by the qualification rate of the stem washing temperature. The results showed that:When the mounting position of the liquid level meter was 34 cm,the low level detection position was 28 cm,the high level detection position was 38 cm,the maximal prediction value of the qualification rate of the stem washing temperature was 94.996%.When the temperature was less than 47.5℃, the opening of the compensation steam valve was 100%, which was gradually reduced with the increase of the water temperature; when the water temperature was more than 52.5℃, the opening of the compensation steam valve was closed. Through the program optimization of the liquid level detection,the compensation steam valve opening and closing point,the PID control program of the stem washing machine of YSG-8AF realized the automatic control of adding water and increasing temperature, the qualification rate of the stem washing temperature was increased from 79.85% to 99.92%.
- the stem washing temperature /
- opening compensation steam valve /
- response surface methodology /
- the absolute difference analysis method
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沈阳化工大学材料科学与工程学院沈阳 110142

张常记, 李刚, 蒲辉艳, 等. 响应面分析法优化洗梗水温合格率的应用研究[J]. 轻工学报, 2015, 30(3-4): 57-63. doi: 10.3969/j.issn.2095-476X.2015.3/4.013

引用本文: 张常记, 李刚, 蒲辉艳, 等. 响应面分析法优化洗梗水温合格率的应用研究[J]. 轻工学报, 2015, 30(3-4): 57-63. doi: 10.3969/j.issn.2095-476X.2015.3/4.013

响应面分析法优化洗梗水温合格率的应用研究

四川烟草工业有限责任公司什邡分厂, 四川什邡 648400

收稿日期: 2014-09-22
网络出版日期: 2015-09-15

关键词:

摘要: 以洗梗水温的合格率为评价指标,通过单因素试验、运用响应面和绝对差值分析法,考察了液位计安装位置、液位计高低检测位置、补偿蒸汽阀门开启和关闭点对洗梗水温合格率的影响.结果表明:液位计的安装位置为34 cm,低位检测位置为28 cm,高位检测位置为38 cm时,洗梗水温合格率的最大预测值为94.996%.当水温<47.5℃时,补偿蒸汽阀门开度为100%;随着水温的增加逐渐减少补偿蒸汽阀门开度,当水温>52.5℃时,关闭补偿蒸汽阀门.经对液位检测程序和补偿蒸汽阀门开启和关闭程序优化,YSG-8AF型洗梗机PID控制程序实现了加水和增温的自动控制,洗梗水温合格率从79.85%提高到99.92%.

English Abstract

The application research on the qualification rate of the stem washing temperature by response surface methodology optimization

Shifang Cigarette Factory, Sichuan Tobacco Industrial Co., Ltd., Shifang 648400, China

Received Date: 2014-09-22
Available Online: 2015-09-15

Abstract: Through the single factor test,the response surface methodology and the absolute difference analysis method, the effect of the factors such as mounting position of the liquid level meter,the high and low level detection position of the liquid level meter,the compensation steam valve opening and closing point were investigated based on the comprehensive evaluation which were guided by the qualification rate of the stem washing temperature. The results showed that:When the mounting position of the liquid level meter was 34 cm,the low level detection position was 28 cm,the high level detection position was 38 cm,the maximal prediction value of the qualification rate of the stem washing temperature was 94.996%.When the temperature was less than 47.5℃, the opening of the compensation steam valve was 100%, which was gradually reduced with the increase of the water temperature; when the water temperature was more than 52.5℃, the opening of the compensation steam valve was closed. Through the program optimization of the liquid level detection,the compensation steam valve opening and closing point,the PID control program of the stem washing machine of YSG-8AF realized the automatic control of adding water and increasing temperature, the qualification rate of the stem washing temperature was increased from 79.85% to 99.92%.

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