针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响
Influences of the pin-roll tobacco structure control equipment parameters on the rolling quality of slim cigarette
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摘要: 以单支质量标准差、吸阻标准差、总通风率标准差、端部落丝量、含末率等为指标,选取选丝针辊电机频率、断丝针辊电机频率和选丝针辊间距3个参数设计正交试验,研究针辊式烟丝结构调控设备参数变化对细支烟卷制品质的影响。结果表明:选丝针辊电机频率是影响细支烟单支质量和总通风率标准差的关键因素,断丝针辊电机频率是影响吸阻标准差和端部落丝量的关键因素,选丝针辊间距是影响含末率的关键因素;调控设备最优参数为选丝针辊电机频率33 Hz、断丝针辊电机频率45 Hz、选丝针辊间距45 mm;调控后烟丝长丝率降低了14.39 %、中丝、短丝率增加了26.01 %和20.09 %,碎丝率变化较小。卷制后细支烟物理指标无显著变化,但单支质量、吸阻、总通风率等标准差均下降30 %以上,端部落丝量、含末率分别降低了61.79 %和36.42 %,细支烟卷制稳定性明显提高。Abstract: Using single quality standard deviation, suction resistance standard deviation, total ventilation rate standard deviation, end thread amount, and end content as indicators, an orthogonal experiment was designed with three parameters:wire selection needle roller motor frequency, wire breakage needle roller motor frequency, and wire selection needle roller spacing, to study the effect of parameter changes in pin-roll tobacco structure control equipment on the rolling quality of fine cigarette production. The results showed that the frequency of the wire selection needle roller motor was a key factor affecting the standard deviation of the total ventilation rate and single cigarette weight; the frequency of the wire breakage needle roller motor was a key factor affecting the standard deviation of suction resistance and the amount of wire at the end; the distance between the wire selection needle rollers was a key factor affecting the end content. The optimal parameters for regulating the equipment were the frequency of the wire selection needle roller motor at 33 Hz, the frequency of the wire breakage needle roller motor at 45 Hz, and the spacing between the wire selection needle rollers at 45 mm. After regulation, the long cut tobacco rate decreased by 14.39 %, while the medium and short cut tobacco rates increased by 26.01 % and 20.09 %, with little change in the broken tobacco rate. After rolling, there was no significant change in the physical indicators of fine cigarettes, but the standard deviation of single cigarette quality, suction resistance, and total ventilation rate decreased by more than 30 %. The end tobacco content and end tobacco content decreased by 61.79 % and 36.42 %, respectively. The stability of fine cigarette rolling was efficiently improved.
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