烟支滤棒搭口粘接强度影响因素分析及生产贮存工艺优化
Influencing factors of lap bonding strength of cigarette filter rods and optimization of production and storage processes
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摘要: 【目的】 解决滤棒贮存期间易出现的爆口问题。【方法】 以滤棒搭口粘接强度为指标,通过单因素试验和响应面试验对施胶量、烙铁温度、贮存温度和湿度工艺参数进行优化,获得各因素对滤棒搭口粘接强度衰减率的响应回归方程,分析不同工艺参数下滤棒爆口情况。【结果】 对滤棒搭口粘接强度衰减率的影响大小顺序为:贮存温度>贮存湿度>施胶量,烙铁温度的影响较小,保持在120 ℃至135 ℃即可通过提高施胶量到14.0 g/min,或降低贮存温度<20 ℃,降低滤棒产生爆口。滤棒生产贮存的最佳工艺条件为:施胶量10.0 g/min、贮存湿度74 %、贮存温度12 ℃,在此条件下,滤棒贮存15 d后搭口粘接强度衰减率为32.48%,贮存180 d后爆口率为0。滤棒搭口粘接强度衰减率越小,滤棒爆口率越低,初始爆口时间越长,当施胶量为12.0 g/min,环境温度40 ℃、贮存湿度60%~75%时,滤棒初始爆口时间为18~25 d,爆口率为30%~50%。【结论】 贮存温度、湿度和施胶量是影响滤棒搭口粘接强度的主要因素,提高施胶量和降低贮存温度都有利于降低爆口产生。Abstract: 【Objective】 To solve the problem of filter rod seam bursting during storage.【Methods】 Using the lap bonding strength of filter rods as the indicator, single-factor experiments and response surface methodology were employed to optimize the process parameters including adhesive application rate, soldering iron temperature, storage temperature, and humidity. The regression equation relating the attenuation rate of lap bonding strength to each factor was established, and the bursting behavior of filter rods under different process conditions was analyzed.【Results】 The order of factors affecting the attenuation rate of lap bonding strength was: storage temperature>storage humidity>adhesive application rate. The effect of soldering iron temperature was minor, provided it was kept between 120 ℃ and 135 ℃. Filter rod bursting could be reduced by increasing the adhesive application rate to 14.0 g/min or lowering the storage temperature to below 20 ℃. The optimal conditions for filter rod production and storage were: adhesive application rate 10.0 g/min, storage humidity 74%, storage temperature 12 ℃. Under these conditions, the attenuation rate of lap bonding strength after 15 days of storage was 32.48%, and the burst rate after 180 days of storage was 0. The smaller the attenuation rate of lap bonding strength, the lower the burst rate of the filter rods and the longer the time to initial bursting. When the adhesive application rate was 12.0 g/min, the ambient temperature was 40 ℃, and the storage humidity was 60%~75%, the initial burst time was 18~25 d and the burst rate was 30%~50%.【Conclusion】 Storage temperature, humidity, and adhesive application rate are the main factors influencing the lap bonding strength of filter rods. Increasing the adhesive application rate and lowering the storage temperature are beneficial for reducing the occurrence of bursting.
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Key words:
- filter rod /
- temperature /
- humidity /
- bursting /
- lap bonding strength
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